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Chapco’s Quick Reference Guide for Engineers

Chapco’s Quick Reference Guide for Engineers

Chapco is a Southeastern CT-based Sheet Metal Fabricator and Contract Manufacturer specializing in high-performance, tight tolerance, complex fabrication projects and high-volume production.

For over 60 years, we have invested in the best technologies, which we run 24/7 to scale to your needs. We offer a turn-key manufacturing operation from two sites in Chester, totaling 70,000 sqft of manufacturing facilities with 80+ staff working two shifts.

 

Capco's Sheet Metal Capabilities and Quick Reference Guide
Have a concept requiring design engineering assistance? Chapco has extensive engineering capabilities that are backed by our manufacturing and production teams so we can provide you with a single source for a complete solution.

ENGINEERING SOLUTIONS

  • From concept and prototype through production
  • Product development in SolidWorks
  • Coordinate/facilitate agency testing
    (ULETL, NSF, NAMA)
  • Design with ease of manufacturing
  • Efficient prototyping
  • Value-added engineering
  • Failure modes and effects analysis
  • Testing and product fabrication

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Chapco, Inc. continues to invest; adds new $1.6m “lights out” technology

Chapco, Inc. continues to invest; adds new $1.6m “lights out” technology

CHESTER, CT, June. 2, 2023: Chapco has announced an additional $1.6m manufacturing investment in the CT Economy for automated work centers at its Denlar Dr., Chester, facility.

CHESTER, CT, June. 2, 2023: Chapco has announced an additional $1.6m manufacturing investment in the CT Economy for automated work centers at its Denlar Dr., Chester, facility.

Chapco, Inc. is a high-performance metal fabrication and contract manufacturing company. Established in 1964, Chapco’s 80+ employees deliver high-performance metal fabrication solutions to customers from diverse industries across the Northeast Region. Their innovative processes, superior customer service, and single-source capabilities have attracted leading manufacturers in Connecticut, from medical devices and defense to automated retail.

“The addition of the Trumatic 6000 continues our major investment program to improve Chapco’s metal cutting, punching, and bending capabilities,” explains Chief Operations Officer Craig Goodspeed. “We have targeted this investment to enhance Chapco’s position as a leading regional manufacturer.”

Chapco remains a family-owned and operated company. “Our commitment to core values and a culture of excellence permeates our organization. Anyone who partners with us sees it in how we do business and the quality and value of the goods we deliver,” says President Brian Weinstein. “We are very excited to have another state-of-the-art machining center installed here at Chapco. We have always believed in owning the latest and greatest technology and equipment. This additional investment allows us to continue to execute our growth plan in a tight labor market.”

The Trumatic 6000 fiber laser cuts, punches, forms, and engraves sheet metal up to 0.25 inches thick and is designed for scratch-free processing. It features an intuitive laser output control system to cut delicate curves and tight radii accurately and consistently. At the other end of the scale, this combo work center can exert 20 tons of punching force delivered at 1,000 strokes per minute and can run ‘lights out’ 24/7.

The productivity of the solid-state laser is most evident in galvanized mild steel and stainless steel. When cutting these materials, processing speeds are up to six times greater than with a CO2 laser of the same power. The solid-state laser also enables the Trumatic to process non-ferrous metals, such as copper and brass, in addition to mild steel, stainless steel, and aluminum. In addition, rapid tool changeover is affected through the linear magazine, which stores up to 23 tools.

Learn more about Chapco’s automated capabilities and download our brochure below.

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Chapco Capabilities Brochure 2024

Chapco Capabilities Brochure 2024

We take pride in our expansive infrastructure, boasting two state-of-the-art locations encompassing a total of 70,000 square feet, and we would also love to host a visit by your team.

ARRANGE A CALL

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Chapco Ideaz & Obelisk®

all photos courtesy of Ideaz
Chapco Ideaz & Obelisk - a fabrication dream team: Cryptocurrency has been hailed as one of the next great technological revolutions, off­ering a critical pathway to transactional decentralization and security in a global cyber-economy that continues to evolve faster than many ever thought possible [Ideaz]

Chapco Ideaz & Obelisk®

In June 2017, Obelisk, Inc. launched with the goal of moving the cryptocurrency mining industry towards a future enshrined in transparency, stability, and healthy competition. In early 2018, Obelisk partnered with Ideaz mechanical and electrical design teams to develop their flagship products.

the project

Obelisk and Ideaz were working against an extremely aggressive development timeline of just a few months until production units needed to ship to customers. Their mechanical and electrical engineers collaborated to design the electromechanical chassis assembly, and then worked closely with Chapco’s engineers and production team to ensure a smooth process from quote to delivery.

the challenge

Chapco’s team offered value-added engineering services to ensure cost-effective manufacturing to meet our clients’ target pricing.

Following prototyping, Chapco was able to employ our automated work centers to ensure we met our clients’ aggressive time line

the solution

Production processes included laser cutting, custom punching, robotic and conventional bending, as well as hardware insertion. Obelisk’s first production order was for 2000 kits, with each kit consisting of 5 parts. 10,000 parts were completed in 4 weeks. Three further orders followed for 2000 kits per order. All 8000 kits were completed in 16 weeks.

Images courtesy of Ideaz and Obelisk

The future

Since their founding just a few years ago, Obelisk has already shipped thousands of mining units, which have generated tens of millions of dollars in revenue, and they continue to reach new customers every day. In a rapidly evolving industry where development happens in weeks, not years, and success is predicated on always being a step ahead of the competition. Obelisk has now developed into Foundation Devices.

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