🇺🇸 60+ Years Excellence

ISO 9000:2015 Certified QMS

NIST | CMMC Compliant
and CMMC2 track

 JCP registered

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CAPABILITIES STATEMENT
CONTACT US
Industries we Serve
Build-to-Print Manufacturing for Defense, Medical, Data Center, EV, Maritime, and OEM Industries

Build-to-Print Manufacturing for Defense, Medical, Data Center, EV, Maritime, and OEMs

Chapco is a precision sheet metal fabrication and contract manufacturing company in Deep River, Connecticut, founded in 1964 and family owned since 1987.

We supply build-to-print fabricated and machined components for customer-designed and customer-qualified systems. Our customers retain responsibility for system design, integration, testing, and program qualification. Our culture is one of building partnerships, not just parts and our integrated model enables us to get to know you, understand your challenges, and work with you to resolve them. One partner, one P.O. and one, simplified process.

  • Chapco, Inc. 12 Bridge St. Deep River, CT 06417
  • Phone: +1.860.526.9535

Chapco Overview

  • CAGE 8S006
  • SAM UEI: VUA5GYK66K98
  • ITAR registered with DDTC
  • CMMC2 track
  • ISO 9001:2015 certified QMS 270447
  • 150,000 sqft manufacturing space
  • 2 shifts & lights out capabilities

Core Manufacturing Capabilities

  • Precision sheet metal fabrication
  • Fiber laser cutting, punching, and forming
  • CNC machining and fabricated-machined components
  • Robotic and CNC precision bending
  • MIG, TIG, and resistance welding
  • Hardware insertion and fastening systems
  • Large-format weldments and structural assemblies
  • Finishing, plating, passivation, anodizing, and powder coating
  • Laser marking and part identification
Dark blue submarine with rear propeller and two porthole windows, set beneath a light blue, wavy water surface.
Submarine Industrial Base
Icon-style illustration of several blue ships sailing on blue waves, forming a naval fleet.
NAVAL AND
MARITIME
Blue database icon with four outward connectors and one bottom connector, suggesting a data hub or distributed storage.
DATA CENTER RACKS AND CABINETS
Blue globe icon with a grid pattern and a cyan circle containing a white leaf, representing global sustainability.
EV
Infrastructure
Silhouette of a person at a control desk with three monitors showing charts and a crosshair target.
Ground Support Equipment
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AUTOMATED RETAIL SOLUTIONS
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MEDICAL DEVICE DESIGN TO PRINT & MANUFACTURE
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OEMS AND SPORTS EQUIPMENT

Defense, military, and submarine industrial base

Chapco supplies build-to-print fabricated and machined components for customer-designed defense, naval, and submarine systems.
Interior of a gray metal sci‑fi cargo cabin with a central door, overhead lights, and a long workbench along the right wall.
Book a visit

Components for Prime and Sub-Prime suppliers to our Submarine Industrial Base (SIB)

  • Shipboard and submarine equipment enclosures
  • Electrical cabinets and control cabinets
  • Console assemblies and operator stations
  • Chassis, rack structures, and equipment housings
  • Power distribution, UPS, and battery cabinet structures
  • EMI/RFI shielding enclosures and panels
  • Junction boxes and interconnect enclosures
  • Structural weldments and fabricated assemblies
  • Equipment skids and machinery foundations
  • Machine frames, mounting structures, and support stands
  • Precision sheet metal components
  • Mounting plates, brackets, and reinforcement panels
  • Precision machined bushings, spacers, clevises, and standoffs
  • Grounding, bonding, and electrical hardware
  • Copper bus bars and electrical conductors
  • Dissimilar metal fabricated assemblies
  • Perforated, vented, and thermal-management panels
  • Installation kits and field support kits
  • Legacy replacement parts manufactured to approved drawings
  • Sustainment and life-extension components

Sheet Metal Fabrication and Contract Manufacturing Services for Defense & Submarine Industrial Base Programs

  • Precision sheet metal fabrication
  • Automated fiber laser cutting, punching, and forming
  • Robotic and CNC precision bending
  • Complex weldments and structural fabrications
  • MIG, TIG, and resistance welding
  • CNC milling, turning, drilling, tapping, and threading
  • Hybrid fabricated and machined assemblies
  • Hardware insertion and specialty fastening systems
  • Passivation, anodizing, plating, and powder coating
  • Part marking, laser etching, and identification
  • Mechanical, electrical, and electromechanical assemblies
  • First Article Inspection and production readiness planning
  • Inventory management, kitting, and fulfillment
  • Rapid production scaling through automated manufacturing

Learn more about our SIB Manufacturing capabilities →

Naval, Industrial & Commercial Maritime Suppliers

Chapco manufactures fabricated and machined components for commercial marine OEMs, naval suppliers, and maritime infrastructure applications.
Close-up of metal pipe fittings with threaded openings and hex nut, showcasing industrial plumbing hardware
Request for Quote

Components for Naval, Industrial, and Commercial Marine Suppliers

  • Marine-grade enclosures, housings, and equipment cabinets
  • Corrosion-resistant brackets, mounts, and support structures
  • Marine-grade boarding systems and premium fabricated accessories for commercial yacht manufacturers
  • Structural weldments and fabricated assemblies
  • Machined bushings, spacers, and mounting hardware
  • Perforated and vented panels
  • Plated and coated marine hardware
  • Equipment skids and machinery bases
  • Marine electrical junction box enclosures
  • Console assemblies and operator stations
  • Cable management trays and support structures
  • Battery rack structures
  • Shipboard storage cabinets and lockers

Fabrication Services for Naval & Maritime Suppliers

  • Marine-grade stainless steel, aluminum, and galvanized steel fabrication
  • Corrosion-resistant fabrication and finishing
  • Structural weldments and machinery support fabrications
  • Equipment cabinet and enclosure manufacturing
  • Machined and fabricated marine components
  • Corrosion-resistant finishing and surface treatments
  • Legacy replacement and sustainment manufacturing

Learn more about our Maritime Manufacturing capabilities →

Ground systems and non-flight-critical aerospace

Chapco manufactures build-to-print, non-flight-critical aerospace components and assemblies for ground support, testing, maintenance, and infrastructure applications.

Blue rack-mounted test equipment with a monitor displaying waveform graphs and multiple cables connected at the bottom.
Book a visit

Components for Aerospace & Military Ground Support Systems

  • Ground support equipment (GSE)
  • Non-structural assemblies and panels
  • Ground handling carts and equipment frames
  • Aircraft maintenance stands and support structures
  • Test equipment cabinets and instrument enclosures
  • Radar and communications equipment enclosures
  • Mobile support equipment frames and chassis
  • Power distribution enclosures
  • Battery storage and charging system housings
  • Mounting brackets and support structures
  • Installation kits and field support assemblies

Fabrication Services for Aerospace & Military Ground Support

  • Ground support equipment fabrication
  • Aircraft maintenance and testing system fabrications
  • Equipment chassis and enclosure manufacturing
  • Tight-tolerance fabricated and machined components
  • Structural frames and support assemblies
  • Finishing, surface treatments, and part identification
  • First Article Inspection and production readiness support
  • Support for test, maintenance, and ground systems applications

Learn more about our GSE Manufacturing capabilities →

Medical Devices & Pharmaceutical

Chapco manufactures precision fabricated components, enclosures, and assemblies for medical device, laboratory, diagnostic, and healthcare technology OEMs.
Three vertical UV-C disinfection towers on wheeled bases, glowing blue light in a dark background, for room sterilization.
Request for Quote

Fabrication Services for Medical Device Manufacturers and Suppliers

  • Medical device housings and enclosures
  • Diagnostic equipment chassis and housings
  • Laboratory equipment enclosures
  • Clinical analyzer and testing system chassis
  • Patient monitoring equipment enclosures
  • Surgical equipment housings
  • Medical carts, stands, and mobile workstations
  • Pharmacy automation and dispensing system components
  • Laboratory automation and sample handling system components
  • Instrument panels and operator interface assemblies
  • Equipment frames and structural assemblies
  • Battery and power supply housings
  • UV-C and disinfection equipment components
  • Stainless steel enclosures and healthcare equipment components
  • Electromechanical subassemblies and healthcare OEM components

Fabrication Services for Medical Device Manufacturers

  • Precision sheet metal fabrication for medical and laboratory equipment
  • Stainless steel fabrication and cosmetic finishing
  • Medical equipment enclosure and chassis manufacturing
  • Precision machining and fabricated-machined assemblies
  • Clean, cosmetic TIG welding and structural welding
  • Polishing, passivation, anodizing, and specialty surface finishes
  • Electromechanical assembly and subassembly integration
  • Prototype through production manufacturing support
  • First Article Inspection and production validation
  • Design for Manufacture and Assembly (DFMA) support
Learn more about our Medical Device Manufacturing capabilities →

EV Charging Infrastructure

Chapco supports EV charging, energy storage, and electrical infrastructure manufacturers with fabricated components and assemblies for indoor and outdoor applications.
Row of white delivery vans plugged into blue charging stations in a bright indoor EV charging facility; orange cables run to each vehicle.
Arrange a Call

Components for EV Infrastructure Manufacturers

  • EV charger enclosures and EVSE housings
  • DC fast charger cabinet components
  • Battery energy storage system (BESS) enclosures
  • Power distribution and utility cabinets
  • Transformer and power electronics housings
  • Power conversion and inverter enclosures
  • Electrical control enclosures
  • Fleet charging station structures
  • Charging pedestal and mounting structures
  • Cable management assemblies and support hardware
  • Junction box and disconnect switch enclosures
  • Outdoor-rated equipment cabinets
  • Equipment bases, skids, and structural weldments

Fabrication Services for EV Infrastructure Manufacturers

  • Outdoor-rated enclosure and cabinet fabrication
  • Structural fabrication and welded assemblies
  • Weather-resistant finishing and corrosion protection
  • Electrical enclosure and power equipment manufacturing
  • Large-format fabrication for charging and energy storage systems
  • Mechanical and electromechanical assembly
  • Prototype through production manufacturing support
  • Support for UL and ETL certification programs

Learn more about our EV Infrastructure Manufacturing capabilities →

Data Center & AI Infrastructure

Chapco manufactures cabinets, racks, enclosures, and infrastructure components for data center, AI, networking, power distribution, and cooling systems.
Rows of server racks in a data center with blue status lights and cables running along the front panels (cool blue glow).
Request for Quote

Build-to-Print Components for Data Center Infrastructure

  • Server cabinets
  • Equipment racks
  • Open-frame racks
  • AI infrastructure cabinets and enclosures
  • UPS cabinets
  • Battery backup enclosures
  • Power distribution cabinets
  • Network cabinets
  • Telecommunications and network equipment enclosures
  • Fiber management panels
  • Hot aisle containment systems
  • Cold aisle containment systems
  • Edge computing enclosures
  • Cooling equipment housings
  • Bus bars and grounding hardware

Fabrication Services for Data Center Infrastructure Manufacturers

  • High-volume sheet metal fabrication for data center infrastructure
  • Rack, cabinet, and enclosure manufacturing
  • Airflow management and thermal containment fabrication
  • Power distribution and electrical hardware fabrication
  • Precision perforation, forming, and welded assemblies
  • Large-format cabinet, rack, and infrastructure assemblies
  • AI, network, and edge computing infrastructure support

Learn more about our Data Center Manufacturing capabilities →

Automated Retail for Food Industries

Chapco supplies fabricated components and assemblies to automated retail, vending, kiosk, foodservice, and unattended commerce equipment manufacturers.
Two blue Dippin' Dots vending machines with colorful snack graphics and the 'Taste the Fun!' slogan, side by side in a bright setting.
Request for Quote

Components for Automated Retail & Food Equipment Manufacturers

  • Automated retail kiosks and self-service terminals
  • Smart vending machine cabinets and enclosures
  • Self-checkout housings
  • Food pickup locker assemblies
  • Temperature-controlled storage lockers
  • Beverage dispensing equipment housings
  • Coffee and specialty beverage machine enclosures
  • Foodservice equipment cabinets and housings
  • Point-of-sale (POS) terminal enclosures
  • Ingredient storage and dispensing system components
  • Control boxes and electronics enclosures
  • Equipment frames, chassis, and structural weldments
  • Machine guards, doors, and safety covers
  • Electromechanical subassemblies and OEM production components
  • Micro-market and unattended retail equipment components

Fabrication Services for Automated Retail & Food Equipment Manufacturers

  • Stainless steel fabrication for foodservice and commercial environments
  • Cosmetic fabrication and finishing
  • Kiosk, cabinet, and enclosure manufacturing
  • Structural welding and fabricated assemblies
  • Precision machining and fabricated-machined components
  • Mechanical and electromechanical assembly
  • Manufacturing support for UL, ETL, and NAMA compliance programs
  • Prototype through production manufacturing
  • Inventory management, kitting, and fulfillment

Learn more about our Automated Retail Manufacturing capabilities →

Sports Equipment Manufacturers

Chapco manufactures fabricated structures, frames, assemblies, and machined components for fitness, sports technology, and athletic equipment OEMs.
Chapco Sheet Metal Fabrication | A row of bright orange TrueForm Runner treadmills labeled STRONG are lined up in a gym with wooden walls, fitness equipment, and a digital clock reading 9:49—perfect for those looking to develop products or prototype new fitness routines. | Deep River, CT
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Components for Sports Equipment Manufacturers

  • Fitness equipment frames and structural assemblies
  • Exercise machine chassis and housings
  • Equipment racks and storage systems
  • Training simulator structures and support hardware
  • Sports technology, training system, and performance monitoring housings
  • Scoreboard and display system enclosures
  • Protective guards, covers, and safety components
  • Locker room, athletic facility, and training equipment components
  • Transport carts and support equipment
  • Mounting brackets, supports, and fabricated hardware
  • Precision machined components and hardware
  • Electromechanical subassemblies and OEM replacement components

Fabrication Services for Sports Equipment Manufacturers

  • Structural fabrication for fitness, training, and athletic equipment
  • Tube and sheet metal fabrication
  • Precision machining and fabricated-machined components
  • Complex welded assemblies
  • Powder coating and cosmetic finishing for OEM equipment manufacturers
  • Prototype through production manufacturing support
  • Support for fitness, training, and athletic equipment programs

Learn more about our Sports Equipment capabilities →