Category: Aerospace & Aviation

  • Chapco, Inc. continues to invest; adds new $1.6m “lights out” technology

    Chapco, Inc. continues to invest; adds new $1.6m “lights out” technology

    Chapco, Inc. continues to invest; adds new $1.6m “lights out” technology

    CHESTER, CT, June. 2, 2023: Chapco has announced an additional $1.6m manufacturing investment in the CT Economy for automated work centers at its Denlar Dr., Chester, facility.

    CHESTER, CT, June. 2, 2023: Chapco has announced an additional $1.6m manufacturing investment in the CT Economy for automated work centers at its Denlar Dr., Chester, facility.

    Chapco, Inc. is a high-performance metal fabrication and contract manufacturing company. Established in 1964, Chapco’s 80+ employees deliver high-performance metal fabrication solutions to customers from diverse industries across the Northeast Region. Their innovative processes, superior customer service, and single-source capabilities have attracted leading manufacturers in Connecticut, from medical devices and defense to automated retail.

    “The addition of the Trumatic 6000 continues our major investment program to improve Chapco’s metal cutting, punching, and bending capabilities,” explains Chief Operations Officer Craig Goodspeed. “We have targeted this investment to enhance Chapco’s position as a leading regional manufacturer.”

    Chapco remains a family-owned and operated company. “Our commitment to core values and a culture of excellence permeates our organization. Anyone who partners with us sees it in how we do business and the quality and value of the goods we deliver,” says President Brian Weinstein. “We are very excited to have another state-of-the-art machining center installed here at Chapco. We have always believed in owning the latest and greatest technology and equipment. This additional investment allows us to continue to execute our growth plan in a tight labor market.”

    The Trumatic 6000 fiber laser cuts, punches, forms, and engraves sheet metal up to 0.25 inches thick and is designed for scratch-free processing. It features an intuitive laser output control system to cut delicate curves and tight radii accurately and consistently. At the other end of the scale, this combo work center can exert 20 tons of punching force delivered at 1,000 strokes per minute and can run ‘lights out’ 24/7.

    The productivity of the solid-state laser is most evident in galvanized mild steel and stainless steel. When cutting these materials, processing speeds are up to six times greater than with a CO2 laser of the same power. The solid-state laser also enables the Trumatic to process non-ferrous metals, such as copper and brass, in addition to mild steel, stainless steel, and aluminum. In addition, rapid tool changeover is affected through the linear magazine, which stores up to 23 tools.

    Learn more about Chapco’s automated capabilities and download our brochure below.

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    AWS Certifications

    CONGRATULATIONS TO OUR WELD TEAM The American Welding Society recently certified our weld team with the following approvals: Specification Status 3/16″ 16ga CS MIG (D1.3)

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  • Chapco Capabilities Brochure 2024

    Chapco Capabilities Brochure 2024

    Chapco Capabilities Brochure 2024

    We take pride in our expansive infrastructure, boasting two state-of-the-art locations encompassing a total of 70,000 square feet, and we would also love to host a visit by your team.

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    In the ever-evolving world of sheet metal manufacturing, staying ahead of the curve is not just a competitive advantage – it’s a necessity.

    New Faces

    New Faces at Chapco Some new faces, and some that have not yet been properly introduced! Welcome Christina Billings, Mike Cocuzza, and Mark Madore, to

    Read More »

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    integrated UVC solutions

    Chapco, inc. is the contract manufacturer for iUVC solutions’ ground breaking Spectra 1000 UV-C air and hard surface disinfecting solution. From design to sheet metal production and contract assembly, Chapco get’s the job done!

    Read More »

    AWS Certifications

    CONGRATULATIONS TO OUR WELD TEAM The American Welding Society recently certified our weld team with the following approvals: Specification Status 3/16″ 16ga CS MIG (D1.3)

    Read More »

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    We are Chapco For nearly 60 years, Chapco has been a member of Connecticut’s thriving manufacturing industry. Learn more about who we are, and what

    Read More »

    Steely Motivation

    signs to motivate, celebrate, and elevate manufactured with pride in Connecticut, USA from #4 polished Stainless Steel

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  • Astrostrike by Astroseal and Chapco

    Astrostrike by Astroseal and Chapco

    Nearly all composite aircraft make use of Astrostrike® for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets and the rotor blades. It was selected after comparison with seven alternative technologies for reasons of functionality and protection performance.

    Astrostrike by Astroseal and Chapco

    Located in Chester, CT, Astroseal Products Manufacturing Corporation is the developer of Astrostrike®. Nearly all composite aircraft make use of Astrostrike for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets and the rotor blades.

    the project

    In 1983, Astroseal Products Manufacturing Corporation began developing Astrostrike®. The initial product, CU 040, was selected for use on the Bell/Boeing V-22 Osprey tilt-rotor aircraft.

    Since then, nearly all composite aircraft make use of Astrostrike® for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets, and the rotor blades. Astroseal® has built a reputation for innovation, quality, and excellent customer service.

    the challenge

    Finding a local manufacturer that had first hand experience with manufacturing parts for the aircraft/aerospace industries who had the right facilities, equipment, and capable staff to support this new project. When Randy from Astroseal approached Chapco for assistance, production deadlines, budgets, and on-time delivery were at risk. 

    the solution

    Chapco was able to utilize its experience and expertise in aerospace fabrication and value-added capabilities, as well as its dedication to high-quality work, delivered on time, allowing Astroseal to stay true to its production schedules, budget, and expectations.

    Chapco’s vast experience with CNC machining, sheet metal fabrication, and working with specialized metals provided Astroseal with competitive pricing, qualified production, engineering support, and on-time delivery.

    THE FUTURE

    After coming aboard the team at Astroseal and heading the new product development project, Randy wanted to find a reputable local manufacturer that had the experience, equipment, and skill set needed to build a scaled-down air-foil model for a new product prototype concept. The prototype also needs to be manufactured to withstand the rigorous testing procedures it would have to go through for approval. Randy was also looking for a more streamlined and economical way to develop the prototype from earlier attempts.

    After thorough research of local Connecticut manufacturers and multiple recommendations from colleagues, Chapco was the clear choice for this type of fabrication, and product development project

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