Chapco, Inc.

Category: Case Studies

  • In-house product development at Chapco

    In-house product development at Chapco

  • ZAR BOX by FASTCORP

    ZAR BOX by FASTCORP

    ZAR BOX by FASTCORP

    ZAR WELLNESS ANNOUNCES LAUNCH OF ZAR BOX, A STORE-WITHIN-A-STORE FOR CBD, CANNABIS SALES

    CHAPCO partners with Fastcorp Vending to deliver the new ZAR Wellness ZAR BOX by Fastcorp a store-within-a-store for cannabis dispensaries.
    CHAPCO partners with Fastcorp Vending, ID Scan, Thru Solutions, and Verde Payments to deliver the new ZAR Wellness ZAR BOX by Fastcorp​
    The Texas-based retailer will dispense hemp-derived products from automated vending machines. CARROLLTON, TEXAS, UNITED STATES, November 14, 2023 — ZAR Wellness is pleased to announce the availability of the ZAR BOX by Fastcorp automated dispensary solution, the first cannabis dispensing machine to be deployed with instant (real-time) AI facial recognition technology. The ZAR BOX combines age verification via liveness authentication, consumable hemp licensed ailment and modality-driven products, and compliant cannabis payment processing with convenient product dispensing. The ZAR BOX, simply put, creates a sleek, safe, and secure dispensary-in-a-box.

    Cabinets by Chapco

    Chapco is pleased to be able to supply the DIVI’s steel cabinets that form the basis of the ZAR BOX by Fastcorp. Chapco has worked closely over the years to finesse the DIVI cabinets, and Chapco’s in-house Engineering Design team was integral to producing the new “DIVI Regulated®”. “Being co-located with Chapco’s design team has enabled Fastcorp and their partners at ID Scan, Verde Payments, and Thru Solutions to deliver this state-of-the-art automated retail solution to ZAR Wellness,” said Colleen Morris, VP of Sales at Fastcorp Vending. “The close relationship between designers, suppliers, and our excellent partners at ZAR, ID Scan, Verde Pay, and Thru Solutions has resulted in a product that enables real-time age verification and identity authentication without needing to download apps or implement a waiting period. That is a game-changer for Cannabis Dispensaries.”

    CHAPCO’s SHEET METAL CAPABILITIES

    The ZAR BOX is just one more example of the breadth of Chapco’s sheet metal capabilities. The recent introduction of a new Trumpf 6000 fiber laser-punch combo has increased Chapco’s capacity to take on large, high tolerance, highly repetitive metal parts manufacture, as well as maintain the highly skilled fabrication and contract manufacturing work that goes into making short-run, specialized cabinetry such as that supplied to Fastcorp Vending.instant

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    New Faces

    March 3, 2025 No Comments

    New Faces at Chapco Some new faces, and some that have not yet been properly introduced! Welcome Christina Billings, Mike Cocuzza, and Mark Madore, to

    Read More »

    QuickStep Marine

    March 3, 2025 No Comments

    Quick Step Marine Take a look at the workmanship! https://youtube.com/shorts/aSh-dZoMF_c?si=gDUnT5-1k-ddMY-A

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    integrated UVC solutions

    March 3, 2025 No Comments

    Chapco, inc. is the contract manufacturer for iUVC solutions’ ground breaking Spectra 1000 UV-C air and hard surface disinfecting solution. From design to sheet metal production and contract assembly, Chapco get’s the job done!

    Read More »

    AWS Certifications

    March 3, 2025 No Comments

    CONGRATULATIONS TO OUR WELD TEAM The American Welding Society recently certified our weld team with the following approvals: Specification Status 3/16″ 16ga CS MIG (D1.3)

    Read More »

    We are Chapco

    March 3, 2025 No Comments

    We are Chapco For nearly 60 years, Chapco has been a member of Connecticut’s thriving manufacturing industry. Learn more about who we are, and what

    Read More »

    Steely Motivation

    November 21, 2024 No Comments

    signs to motivate, celebrate, and elevate manufactured with pride in Connecticut, USA from #4 polished Stainless Steel

    Read More »
  • Chapco Capabilities Brochure 2024

    Chapco Capabilities Brochure 2024

    Chapco Capabilities Brochure 2024

    Download Capabilities Brochure
    Download Quick Guide for Engineers
    We take pride in our expansive infrastructure, boasting two state-of-the-art locations encompassing a total of 70,000 square feet, and we would also love to host a visit by your team.

    YOU MAY ALSO BE INTERESTED IN:

    In the ever-evolving world of sheet metal manufacturing, staying ahead of the curve is not just a competitive advantage – it’s a necessity.

    New Faces

    March 3, 2025 No Comments

    New Faces at Chapco Some new faces, and some that have not yet been properly introduced! Welcome Christina Billings, Mike Cocuzza, and Mark Madore, to

    Read More »

    QuickStep Marine

    March 3, 2025 No Comments

    Quick Step Marine Take a look at the workmanship! https://youtube.com/shorts/aSh-dZoMF_c?si=gDUnT5-1k-ddMY-A

    Read More »

    integrated UVC solutions

    March 3, 2025 No Comments

    Chapco, inc. is the contract manufacturer for iUVC solutions’ ground breaking Spectra 1000 UV-C air and hard surface disinfecting solution. From design to sheet metal production and contract assembly, Chapco get’s the job done!

    Read More »

    AWS Certifications

    March 3, 2025 No Comments

    CONGRATULATIONS TO OUR WELD TEAM The American Welding Society recently certified our weld team with the following approvals: Specification Status 3/16″ 16ga CS MIG (D1.3)

    Read More »

    We are Chapco

    March 3, 2025 No Comments

    We are Chapco For nearly 60 years, Chapco has been a member of Connecticut’s thriving manufacturing industry. Learn more about who we are, and what

    Read More »

    Steely Motivation

    November 21, 2024 No Comments

    signs to motivate, celebrate, and elevate manufactured with pride in Connecticut, USA from #4 polished Stainless Steel

    Read More »
  • Chapco Ideaz & Obelisk®

    Chapco Ideaz & Obelisk®

    all photos courtesy of Ideaz
    Chapco Ideaz & Obelisk – a fabrication dream team: Cryptocurrency has been hailed as one of the next great technological revolutions, off­ering a critical pathway to transactional decentralization and security in a global cyber-economy that continues to evolve faster than many ever thought possible [Ideaz]

    Chapco Ideaz & Obelisk®

    In June 2017, Obelisk, Inc. launched with the goal of moving the cryptocurrency mining industry towards a future enshrined in transparency, stability, and healthy competition. In early 2018, Obelisk partnered with Ideaz mechanical and electrical design teams to develop their flagship products.

    the project

    Obelisk and Ideaz were working against an extremely aggressive development timeline of just a few months until production units needed to ship to customers. Their mechanical and electrical engineers collaborated to design the electromechanical chassis assembly, and then worked closely with Chapco’s engineers and production team to ensure a smooth process from quote to delivery.

    the challenge

    Chapco’s team offered value-added engineering services to ensure cost-effective manufacturing to meet our clients’ target pricing.

    Following prototyping, Chapco was able to employ our automated work centers to ensure we met our clients’ aggressive time line

    the solution

    Production processes included laser cutting, custom punching, robotic and conventional bending, as well as hardware insertion. Obelisk’s first production order was for 2000 kits, with each kit consisting of 5 parts. 10,000 parts were completed in 4 weeks. Three further orders followed for 2000 kits per order. All 8000 kits were completed in 16 weeks.

    Images courtesy of Ideaz and Obelisk

    The future

    Since their founding just a few years ago, Obelisk has already shipped thousands of mining units, which have generated tens of millions of dollars in revenue, and they continue to reach new customers every day. In a rapidly evolving industry where development happens in weeks, not years, and success is predicated on always being a step ahead of the competition. Obelisk has now developed into Foundation Devices.
    Whether this is your first fabrication project, or one of the hundreds you are managing this month, our custom sheet metal fabrication capabilities will set your mind at ease.  We have the people, equipment, and facility to offer a full range of metal fabrication and customization to bring nearly any design to reality.
    David Paull
    David PaullChief Revenue Officer
    We pride ourselves on only committing to what we can do, and always delivering on what we promise.
    Brian Weinstein Photo
    Brian WeinsteinPresident, Chapco Inc.
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    READ MORE ABOUT CHAPCO’S PARTNERSHIPS

    An engineer reviews the plans and parts for a Chapco project

    In-house product development at Chapco

    Chapco’s dedicated team of in-house engineers ensures superior client satisfaction by seamlessly integrating design and production processes. With our expert engineers onboard, Chapco delivers exceptional value, enhancing outcomes for both the company and its clients.

    February 15, 2024

    Sheet Metal Technician

    The position of Sheet Metal Technician Level 1 supports production by bending, fastening, assembling and performing secondary operations on metal products. Equipment includes but is not limited to spot welding, power press, PEM equipment, AccuPress, Strippit Press.

    February 15, 2024
    The 7000 Trubend Cell used for excellent sheet metal fabrication in Chapco inc in Chester, CT

    Chapco’s Cutting Edge Solutions

    In the ever-evolving world of sheet metal manufacturing, staying ahead of the curve is not just a competitive advantage – it’s a necessity.

    February 2, 2024
  • Chapco and Hydro-Hitch®

    Chapco and Hydro-Hitch®

    saratoga safety solutions, llc

    Chapco and Hydro-Hitch® by Saratoga Solutions
    Saratoga Safeguard Solutions, LLC, home of the Hydro-Hitch®, was established in 2005 with over 33 years of experience in fire fighting and waterworks industries. With an extensive and ever-growing number of specialized products for water control and fire fighting operations Saratoga Safeguard Solutions, LLC has built a reputation for innovation, quality, and excellent customer service.

    Chapco and Hydro-Hitch®

    Located in Putnam, CT, Saratoga Safeguard Solutions is the developer of Hydro-Hitch, and other products and accessories for water control and fire fighting. Saratoga Safeguard Solutions, LLC, home of the Hydro-Hitch, was established in 2005 with over 33 years of experience in fire fighting and waterworks industries. With an extensive and ever-growing number of specialized products for water control and fire fighting operations Saratoga Safeguard Solutions, LLC has built a reputation for innovation, quality, and excellent customer service.

    the project

    Before an introduction to Chapco, Saratoga Safeguard Solutions was experiencing quality issues with some of its custom metal fabrications for the Hydro-Hitch® product line. After these quality issues and also delays with previous suppliers, Saratoga Safeguard Solutions sought a strategic metal fabrication partner to help improve the overall quality of its component, increase supply chain reliability, while decreasing finished product inconsistencies, and defects.

    the challenge

    Unfortunately, its existing supplier was slow in taking the necessary steps to eliminate defective parts and meeting timelines for parts that were critical to its end products.

    When Saratoga Safeguard Solutions sought Chapco for assistance, production quality and on-time delivery were at risk.

    the solution

    The speed with which Chapco was able to ramp-up production, its heavy fabrication expertise and value-added capabilities, as well as its dedication to high-quality work through its Zero-Defect Mission, allowed Saratoga Safeguard Solutions to stay true to both its production schedules and customer expectations. Chapco’s vast experience with CNC machining, sheet metal fabrication, and robust sales and engineering support, provided Saratoga Safeguard Solutions with consistent, qualified production, reduced lead times, reliable quality assurance, and on-time delivery.
    Having numerous manufacturing partners past and present over the years, working with Chapco has been like a breath of fresh air. What impresses me the most has been their attention to customer service and product detail. When we issue a purchase order to Chapco our team is confident knowing each order is carefully built and inspected by various department managers before shipping to our locations. We look forward to continued growth with a business partner that we can trust.
    Dave Matthews
    Dave MatthewsPresident, Saratoga Safeguard Solutions, LLC
    As a manufacturing and product development company, we always strive to go above and beyond in every step of the manufacturing process. Our highly trained engineers, sales, and support staff, enable us to further strengthen the way we achieve best-in-class products and customer support.
    Brian Weinstein Photo
    Brian WeinsteinPresident
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    READ MORE ABOUT CHAPCO

    CHAPCO partners with Fastcorp Vending to deliver the new ZAR Wellness ZAR BOX by Fastcorp a store-within-a-store for cannabis dispensaries.

    ZAR BOX by FASTCORP

    CHAPCO partners with Fastcorp Vending, ID Scan, Thru Solutions, and Verde Payments to deliver the new ZAR Wellness ZAR BOX by Fastcorp​

    November 14, 2023
    For over 60 years Chapco has been recognized as the preferred sheet metal fabrication partner for the best manufacturing organizations in New England.

    60 Years of Chapco’s Contribution to CTs Manufacturing Base

    CHESTER, CT, October 11, 2023 – Senator Richard Blumenthal (D-CT), Connecticut’s 33rd district State Senator Norman Needleman (D-CT 33), and Connecticut’s Chief Manufacturing Officer, Paul S. Lavoie, gathered to celebrate a significant milestone as Chapco, a prominent CT manufacturer, commemorated 60 years of precision manufacturing in Middlesex County.

    October 19, 2023
    Capco's Sheet Metal Capabilities and Quick Reference Guide

    Chapco’s Quick Reference Guide for Engineers

    Have a concept requiring design engineering assistance? Chapco has extensive engineering capabilities that are backed by our manufacturing and production teams so we can provide you with a single source for a complete solution.

    September 7, 2023
  • Astrostrike by Astroseal and Chapco

    Astrostrike by Astroseal and Chapco

    Nearly all composite aircraft make use of Astrostrike® for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets and the rotor blades. It was selected after comparison with seven alternative technologies for reasons of functionality and protection performance.

    Astrostrike by Astroseal and Chapco

    Located in Chester, CT, Astroseal Products Manufacturing Corporation is the developer of Astrostrike®. Nearly all composite aircraft make use of Astrostrike for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets and the rotor blades.

    the project

    In 1983, Astroseal Products Manufacturing Corporation began developing Astrostrike®. The initial product, CU 040, was selected for use on the Bell/Boeing V-22 Osprey tilt-rotor aircraft.

    Since then, nearly all composite aircraft make use of Astrostrike® for both shielding and lightning protection on large areas of the fuselage, wings, empennage, stabilizers, engine nacelles, propellers, winglets, and the rotor blades. Astroseal® has built a reputation for innovation, quality, and excellent customer service.

    the challenge

    Finding a local manufacturer that had first hand experience with manufacturing parts for the aircraft/aerospace industries who had the right facilities, equipment, and capable staff to support this new project. When Randy from Astroseal approached Chapco for assistance, production deadlines, budgets, and on-time delivery were at risk. 

    the solution

    Chapco was able to utilize its experience and expertise in aerospace fabrication and value-added capabilities, as well as its dedication to high-quality work, delivered on time, allowing Astroseal to stay true to its production schedules, budget, and expectations.

    Chapco’s vast experience with CNC machining, sheet metal fabrication, and working with specialized metals provided Astroseal with competitive pricing, qualified production, engineering support, and on-time delivery.

    THE FUTURE

    After coming aboard the team at Astroseal and heading the new product development project, Randy wanted to find a reputable local manufacturer that had the experience, equipment, and skill set needed to build a scaled-down air-foil model for a new product prototype concept. The prototype also needs to be manufactured to withstand the rigorous testing procedures it would have to go through for approval. Randy was also looking for a more streamlined and economical way to develop the prototype from earlier attempts.

    After thorough research of local Connecticut manufacturers and multiple recommendations from colleagues, Chapco was the clear choice for this type of fabrication, and product development project

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    FIND OUT MORE ABOUT OUR WORK AT CHAPCO

    Chapco Capabilities Brochure 2024

    We take pride in our expansive infrastructure, boasting two state-of-the-art locations encompassing a total of 70,000 square feet, and we would also love to host a visit by your team.

    Read More »
    April 26, 2023
Chapco Inc., a proud American Manufacturer - metal fabrication and contract manufacturing logo