Chapco invests in advanced automated fabrication technology to deliver precision sheet metal fabrication, CNC machining, and contract manufacturing at scale. From our Deep River, Connecticut manufacturing facility, our automated work centers operate 24/7 to support high-volume production, tight tolerances, and consistent throughput for OEMs across the United States.
Automation is not an add-on, it is central to how we deliver predictable quality, reduced lead times, and scalable sheet metal fabrication performance.
At the same time, our automated systems are supported by skilled operators and experienced machinists who manage our CNC machining centers, lathes, and press brakes to ensure precise setup, process control, and consistent results. This combination of advanced automation and hands-on technical expertise allows us to maintain tight tolerances, optimize throughput, and deliver reliable production performance across complex manufacturing programs.
While we can list our work centers here, nothing replaces a visit to our facility at Bridge St., Deep River, CT, just 10 mins off the I95 corridor.
We encourage you to visit, or take a virtual tour and meet our team.
A full “lights-out” work center. Combined high-speed fiber laser cutting and automated punching systems deliver tight tolerances, repeatability, and efficiency across low- and high-volume runs. READ MORE
Cost-efficient, highly consistent forming for small and medium sized parts at scale. READ MORE
Chapco provides high-speed fiber laser sheet metal cutting services using the TRUMPF TruDisk 3001, 300-watt fiber laser system, delivering precision sheet metal laser cutting at speeds up to 1,338 inches per minute. This advanced CNC laser cutting system processes multiple materials and thicknesses without tooling change downtime, making it ideal for high-volume sheet metal fabrication programs.
Our sheet metal laser cutting capabilities include:
The 6000 can also form complex features including:
The fiber laser platform is significantly more power-efficient than traditional CO₂ laser cutting systems, producing cleaner edges, reduced heat-affected zones, and superior cut quality for precision metal components.
As a fully integrated laser punch combination system, the TRUMPF Trumatic includes a 20-ton CNC punch and forming unit capable of up to 900 strokes per minute. This enables simultaneous CNC punching and sheet metal forming services with deburring and scratch-free processing.
Chapco’s bending operations are a strong fit for OEMs and production teams running high-volume programs that require consistent forming, controlled variation, and scalable throughput for small-part production. Chapco is the ideal partner for repeat production and demand surge capacity.
The world's fastest bend cell built for small- to mid-sized parts and high volume cost-efficient production
With our Automated Work Centers for Precision Fabrication, we pride ourselves on being able to handle any job, deliver on time, and guarantee the highest level of quality.
From prototype to production, we are your go-to custom metal fabrication experts.
Download our Capabilities BrochureHigh-performance production cell, solid-state laser enables the processing of non-ferrous metals and can handle thick and thin sheet. BrightLine fiber guarantees high-level edge quality. Cuts up to:
High-performance production cell, solid-state laser enables the processing of non-ferrous metals and can handle thick and thin sheet. BrightLine fiber guarantees high-level edge quality.
Chapco invests in advanced automated fabrication technology to deliver precision sheet metal fabrication, CNC machining, and contract manufacturing at scale. From our Deep River, Connecticut manufacturing facility, our automated work centers operate 24/7 to support high-volume production, tight tolerances, and consistent throughput for OEMs across the United States.
Automation is not an add-on — it is central to how we deliver predictable quality, reduced lead times, and scalable manufacturing performance.
At the same time, our automated systems are supported by skilled operators and experienced machinists who manage our CNC machining centers, lathes, and press brakes to ensure precise setup, process control, and consistent results. This combination of advanced automation and hands-on technical expertise allows us to maintain tight tolerances, optimize throughput, and deliver reliable production performance across complex manufacturing programs.
Precision forming using LVD and Accurpress CNC press brakes, supporting multi-bend components, tight angle tolerances, and consistent bend-to-edge alignment across short and long production runs up to 175 tons and 12′ length
Vertical machining center capabilities for precision milling, drilling, tapping, and complex part geometries requiring repeatable tolerances and controlled dimensional accuracy.
Precision turning for cylindrical components, threaded features, and tight-tolerance machined parts supporting integrated fabrication and assembly programs.
Chapco’s equipment mix allows efficient production of small precision components as well as longer, heavier formed parts across diverse material types including aluminum, stainless steel, and carbon steel.
Prototype Through Production Scalability
